Wall Sandwich Panel

 

Why Choose Us

Production Capacity

Producing 60,000 tons of high-quality steelwork components for buildings, 2,000,000 square meters of rock wool/glass wool metal curtain wall sandwich panels,1,000,000 square meters of polyurethane cold storage panels,3,000,000 square meters of steel truss decks, and about 10,000,000 square meters of all types of profiled steel sheets and components for prefabricated buildings each year.

 

Production Market

Duowei has established itself as the world's leading integrated service provider of metal enclosure systems for buildings. Duowei has established modern lean manufacturing bases in Tianjin, Nantong, Shenyang, Guangdong and Sichuan. Duowei has also set up overseas offices in major markets such as Southeast Asia, Africa, and South America, serving more than 10,000 clients, with its products reaching markets in over 90 countries and regions across the globe.

Finished product inspection

Duowei has its own independent testing center with national accreditation.Wind resistance, heat transfer coefficient, bending capacity, metal low temperature impact, metal chemical composition analysis, oxygen index, bonding strength and salt spray test more than 40 test capabilities, to ensure that qualified products delivered to customers.

Quality Assurance

DUOWEI have AISC certification, ISO9001 certification and CE certification, we provide steel structure products and services that meet the standards in more than 90 countries and regions worldwide.

 

 

Advantages of Wall Sandwich Panel

Lightweight

Wall sandwich panel are lightweight, which makes them easy to handle, transport, and install. They can be used to construct buildings, walls, roofs, and floors, and they reduce the overall weight of the structure, which can save on material costs .

Wall sandwich panel are often made of fire-resistant materials, which makes them suitable for use inbuildings that require high levels of fire safety. They have low flammability and are designed to slow down the spread of fire.

Insulted Metal PIR PU Foam Sandwich Panel
Glass Wool Sandwich Panel For Wall

Acoustic insulation
Wall sandwich panel are effective at reducing noise and can be used to create soundproof rooms or buildings. They absorb sound waves, preventing them from bouncing around and creating echoes.

Durability
Wall sandwich panel are durable and can withstand harsh weather conditions, such as wind, rain, and hail.They are also resistant to corrosion and do not require much maintenance.

Types of Wall Sandwich Panel

 

 

Glass Wool Sandwich Panel For Wall
To further improve the panel's performance, such as metal skins' tear strength, no cold bridge and no dewing, 50mm polyurethane edge sealing is added to both sides in the production process.

 

Insulated Metal PIR PU Foam Sandwich Panel
Insulated metal PIR PU foam sandwich panel is widely used in wall enclosure systems. PIR, with the full name Polyisocyanurate, has excellent thermal insulation performance. It is superior to PUR in terms of fire resistance, stability, mechanical strength, and production efficiency.

 

Fire Resistance Rock Wool Mineral Wool Sandwich Panel
It features a non-combustible, high-density rock wool core paired with high-quality color-coated steel sheets, offering Class A fire resistance, excellent thermal insulation, and outstanding soundproofing. Easy to install and cost-effective, it provides a finish comparable to aluminum curtain walls at a fraction of the cost.

 

Fire Rated Rock Wool Sandwich Panel Mineral Wool With PIR Side Sealing
Duowei Fire rated rock wool sandwich panel rock wool with PIR side sealing uses a unique togue and groove design to prevent the panel from falling off to the greatest extent. The rock wool core material with PIR side sealing not only ensures excellent fire resistance, but also has the function of anti-cold bridge.

 

Specification

 

Item

Testing Indexes

Model (Thinkness/mm)

60mm

75mm

90mm

120mm

150mm

Anti-impact Capacity
[Standard sandbags/times]

≥5

≥5

≥5

≥5

≥5

Anti-bending Damage Load
[times over deadweight]

≥3.0

≥3.0

≥3.0

≥5.0

≥5.0

Compressive Stregth [Mpa]

≥3.5

≥3.5

≥3.5

≥3.5

≥3.5

Softening Coefficient

≥0.8

≥0.8

≥0.8

≥0.8

≥0.8

Surface Density [kg/]

≤70

≤70

≤90

≤110

≤110

Moisture Rate [%]

≤10

≤10

≤10

≤8

≤8

Drying Shrinkage Value [mm/m]

≤0.5

≤0.5

≤0.5

≤0.5

≤0.5

Hang Force [N]

≥1000

≥1000

≥1000

≥1000

≥1000

Sound Insulation Capacity In the Air[dB]

≥35

≥35

≥40

≥45

≥50

Fire Endurance [H]

≥1.5

≥1.5

≥2.5

≥3.0

≥4.5

Heat Transfer Coefficient [W/m2.k]

≤2.0

≤2.0

≤2.0

≤2.0

≤2.0

Inner Radiation Index

≤1

≤1

≤1

≤1

≤1

Outer Radiation Index

≤1

≤1

≤1

≤1

≤1

 

 

Various Applications of Wall Sandwich Panel

Cold Storage Facilities

Application: Sandwich panels are a popular choice in building cold storages and refrigerated warehouses due to their excellent thermal insulation properties.

Benefit: They help maintain consistent low temperatures essential for food preservation, pharmaceuticals, and other perishable items, while also reducing energy consumption.

Commercial and Industrial Buildings

Application: Many commercial and industrial buildings utilize sandwich panels for external and internal walls, roofs, and partitions.

Benefit: Their lightweight yet strong structure makes them suitable for large-scale facilities, contributing to faster construction and energy efficiency.

Prefabricated Structures

Application: Prefabricated homes, offices, and modular buildings often incorporate sandwich panels due to their ease of assembly.

Benefit: They allow for quick construction while maintaining high standards of thermal insulation and durability.

Clean Rooms and Controlled Environments

Application: In settings requiring controlled environments, such as laboratories, hospitals, and manufacturing units, sandwich panels are used due to their airtight nature.

Benefit: They help in maintaining clean and controlled atmospheres, which is critical in these environments.

 

Wall Sandwich Panel Insulation Materials

 

Polyurethane (PUR)
Polyurethane is the rigid foam formed by mixture of main components ‘polyol and isocyanate’ with catalyst materials under high pressure and special production conditions.
Ensuring superior thermal insulation by its closed cell structure, polyurethane has high dimensional stability, and does not absorb water. It does not create bacteria. Its mechanical performance is very high thanks to its high compressive strength.

 

Polyisocyanurate (PIR)
A new macromolecular structure called polyisocyanurate is formed when the main components of the polyurethane foam chemically react at different mixture quantities. Polyisocyanurate rigid foam is the version of polyurethane with higher, enhanced fire resistance performance due to the difference in its structure. In case of a fire, the formation of smoke is very low when compared to polyurethane.

 

Mineral Wool
Mineral wool is the general name given to the fibers obtained by melting the inorganic rocks and other inorganic oxides at a high temperature. With its fibrous and open cell structure, mineral wool is the perfect choice for your building with regards to sound insulation and fire resistance. When it comes to thermal insulation, it has a lower insulation value compared to PUR and PIR.
Mineral wool in sandwich panels is sliced in our fully automatic production facilities, and their fibers are used in a position perpendicular to the panel surface. Therefore, the resistance of the panel against pressure is increased and its mechanical value is improved.
You may prefer to use the mineral wool insulation material especially for buildings that require high sound insulation or those under fire risk or for any building, where flammable/explosive materials are stored.

 

Expanded Polystyrene (EPS)
Expanded polystyrene is a thermoplastic material, a derivative of petroleum. The raw material of polystyrene, which has a micro-granular structure, is firstly heated and expanded with water vapor. Pentane gas, an organic component, is used to inflate the granules. After inflation process, the polystyrene granules stick firmly to one another and take the shape of the mold they are in. Finally, after having been shaped into blocks, expanded polystyrene is ready to use by cutting into sheets.

 

Packaging and Delivery

 

Packaging Details

Side sealing with specially customized steel pallets for long distance sea transport.

Each container can place two steel pallets. Maximize the use of container space.

Pearl cotton and polystyrene pads will be used on the packaging to reduce sandwich panel impact.

Delivery time

Generally, it will take 10 to 20 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Payment term

T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

100% Trade assurance

 

FAQ

Q: What's the main reason for using a sandwich panel in a structure?

A: Sandwich panels are a modular building material designed to cover buildings and structures. These panels consist of two layers that form the outer structure and ensure form, weather resistance and rigidity. They contain a core that provides thermal and acoustic insulation properties.

Q: What are the benefits of sandwich panels?

A: With a watertight structure, sandwich panels ensure active hydro-insulation against natural conditions such as snow and rain, and prevent humidity and mold. As they hinder corrosion on the load-bearing structures, they provide a healthy and comfortable environment in your building.

Q: What size are sandwich panels?

A: The working width of wall panels can be 1190 or 1000 mm. Panel lengths vary from 2000 to 16000 mm at 10 mm increments. Manufactures wall sandwich panels with a thickness of 50, 60, 80, 100, 120, 150, 170 and 200 mm. To give the panels extra rigidity, metal cladding is profiled.

Q: How thick are sandwich wall panels?

A: Thicknesses of Sandwich Roof Panels and Sandwich Wall Panels to be used for the roof and walls of your building based on the types of insulation range from 40 mm to 200 mm for the PUR/PIR insulation type, 50 mm to 150 mm for the Mineral Wool insulation, and 40 mm to 150 mm for the EPS insulation.

Q: How do you clean sandwich panels?

A: If removal of dirt with water alone is difficult then water with a detergent may be used for washing panel surfaces. Mild cleaning agents easily soluble in water, with allowable pH of 4-9, are recommended. After each washing a thorough rinsing off the cleaning agents with pure water is necessary.

As one of the most professional wall sandwich panel manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy high-grade wall sandwich panel from our factory.

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