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Fire Resistance Rock Wool Mineral Wool Sandwich Panel
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Fire Resistance Rock Wool Mineral Wool Sandwich Panel

Fire Resistance Rock Wool Mineral Wool Sandwich Panel

Duowei Fire-Resistant Rock Wool Mineral Wool Sandwich Panel is the perfect choice for prefabricated steel buildings. It features a non-combustible, high-density rock wool core paired with high-quality color-coated steel sheets, offering Class A fire resistance, excellent thermal insulation, and outstanding soundproofing. Easy to install and cost-effective, it provides a finish comparable to aluminum curtain walls at a fraction of the cost. Widely used in factories, workshops, and warehouses, our panels are certified by FM (USA), CE (EU), QAI (Canada), and SIRIM (Malaysia), ensuring they meet global standards and customer requirements.

Product details

 

Concealed fixed sandwich panel

Panel photo

Parameter

1

Length

3.5m-11.8m

Width

1m

Thickness

50/60/75/80/100/125/150/200mm

Thickness of external steel sheet

0.5mm-0.8mm

Thickness of internal steel sheet

0.5mm-0.7mm

Color range

Customized

Painting

Polyester PE, HDP, PVDF etc.

Galvanizing

Hot-dip zinc,Hot-dip Al-Zn,Hot-dip Zn-Al-Mg

Profile

Ripple, flat, square wave

Decorative gap

0/20mm

 

Through-fixing sandwich panel

Panel photo

Parameter

2

Length

3.5m-11.8m

Width

1m

Thickness

50/75/100/125/150/200mm

Thickness of external steel sheet

0.5mm-0.8mm

Thickness of internal steel sheet

0.5mm-0.7mm

Color range

Customized

Painting

Polyester PE, HDP, PVDF etc.

Galvanizing

Hot-dip zinc,Hot-dip Al-Zn,Hot-dip Zn-Al-Mg

Profile

Ripple, flat, square wave

 

Profile

 

200
Ripple
-1
Square wave
-2
Flat

 

Why choose the Duowei rock wool mineral wool sandwich panel?

 

Fire Resistance

 

Fireproof rating

Noninflammable material

A reaction to fire

Fire-resistant limit(FRL)

According to the structure and thickness of sandwich panel, FRL is between 30mins and 240mins

-100mm full rock wool sandwich panel FRL is 120 mins

 

Thermal Insulation

 

Heat conductivity coefficien

(K value)

0.04 W/(m·K)

Heat transfer coefficient (U value)

50mm

0.8 W/㎡K

100mm

0.4 W/㎡K

150mm

0.27 W/㎡K

Thermal resistance (R value)

50mm

1.25

100mm

2.5

150mm

3.7

 

Mineral Wool VS Slag Wool

 

Advantages of New Model Rock Wool / Mineral Wool

Disadvantages of Conventional Mineral Wool (Slag Wool):

  • Non inflammability and Level A fireproof performance
  • Due to its high dust content and low acidity coefficient, it has a strong corrosive effect on metals
  • Hydrophobic property and high ageing resistance
  • Sound absorption and noise reduction
  • Biodegradable and environment-friendly
  • Its high hygroscopicity can lead to a sharp decline in thermal insulation performance, thus cold bridge phenomenon is easy to happen.
  • High acidity coefficient can greatly reduce the corrosive action on metals

 

What is the Acidity Coefficient ?

The acidity coefficient is a kind of key comprehensive parameter signifying the high temperatureviscosity, fiber forming performance and solubility of mineral wool. The defination of acidity coefficient is: (SIO2+AL2O3)/(CaO+MgO).

In general, the acidity coefficient of slag wool is about 1.1, and the acidity coefficient of rock wool is about 1.8. The slag wool has a strong corrosive effect on metals due to its low acidity coefficient and high CaO and MgO contents.

 

Comparison picture of hydrophobicity test

product-755-328

 

High hygroscopicity of

conventional rock wool

Hydrophobic property of

new model rock wool

 

The test shows that DUOWEI Fire resistance rock wool mineral wool sandwich panel possesses higher hydrophobicity comparing with conventional rock wool sandwich panel.

 

Process Flow

 

The conveyance of rock wool is a major highlight in the whole production line. The rigidity of sandwich panels increases greatly, the flatness and aesthetics of sandwich panels are guaranteed through loading, lifting, cutting, conveying, lateral moving, 90°rotation, arraying, edge milling etc. The rock wool core strips are cross-butted, thus the strength and tear resistance of sandwich panel increase greatly.

After intensive mixing under certain pressure, components of chemical materials are sprayed onto the upper and lower steel sheets evenly.The guaranteed spraying thickness, the widened bonding surface between rock wool and steel sheet as well as the stronger bond enhance the strength of sandwich panels greatly.

 

The application of double crawler machine changes the traditional production process in which rolls keep a linear contact with steel sheets. By this way, rolls keep a plane contact with steel sheets, run synchronously with sandwich panels and solidify completely in double crawlers, thus the flatness of sandwich panels and the bonding stability between core materials and steel sheets are ensured.

5
7
product-800-450
product-800-450
product-800-450
  1. After a 90°rotation, the core material is vertical to the steel sheet, thus the panel's compressive strength increases greatly.
  2. The vertical distribution and cross butting of core materials prevent the butting gap among core materials, thus the whole rigidity increases greatly.
  3. The imported high-effi ciency binder with excellent fi reproof performance is used on new products, and the new product binder is coated onto the steel sheet through the spraying way with a dosage up to 600g/m2 . The even and reliable bond makes the bonding rate nearly reach 100%.

 

Bonding strength of DUOWEI fire resistance rock wool mineral wool sandwich panel

 

Items

China National Standards

DUOWEI Results

Bonding strength/MPa

≥0.06

≥0.15

Stripping property /%

≥85

≥97

 

Application

 

product-864-432

 

Packaging

 

product-1600-294

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